Services

Shop Fabrication Assembly & Testing

Shop fabrication, Material procurement, Welding of exotic metals, overlay, Hydrostatic, pneumatic, vacuum and helium leak testing

Overview

What We Deliver

BEV undertakes procurement, shop fabrication, assembly, testing, painting and delivery of custom designed static process plant equipment and their components based on OEM design and detailed engineering.

BEV has already executed or is currently executing projects with several global OEMs such as FLSmidth, Siemens, Jord International, Howden Air & Gas and others for such products.

BEV has a comprehensive system in place to protect OEM’s intellectual property rights. It comprises of signing a confidentiality and non disclosure agreement, implementing data protection measures at the work place, limiting the information passed on to outside agencies such as subcontractors / service providers strictly on a ‘need-to-know’ basis etc.

Heavy Equipment Assembly

Work Shop

Typical Equipment

Static parts for industrial process compressors, industrial fans
Furnaces, Hot Air / Gas Generators, Combustors, After Burners
Cyclones, Silos
Chimneys, Stacks, Silencers, Dampers, Ducts
Rotary Air Preheaters

Process Compressors

Air Preheaters

Double Wall Combustors

CNC Horizontal BandSaw

BEV Expertise

Design Criteria Focus

Review Design
Propose Alternative Materials
Grades / Sizes / Specifications

That's are easily available in the local market with a view.

BEV expertise to...

To Optimize the Manufacturing Costs

Infrastructure

Machinery & Equipment

BEV has all the machinery and equipment required for shop fabrication and inspection.

CNC Profile Cutter for plasma or oxy-gas cutting of components
Hydraulic Shears, Press Brake and 500-Ton Hydraulic Press for cold shearing and forming
Semi-automatic / CNC band saws for cold cutting of round / square bars, pipes and rolled sections
SAW, SMAW, GTAW, FCAW welding machines
GTAW / FCAW with and without oscillator for semi-automatic welding
Machining and drilling
RT, UT, Dry and wet (fluorescent) MP and DP examination
Hydrostatic testing, pneumatic testing, helium leak testing
Surface preparation using grit and shot blasting; coating / painting
Assembly, Factory Acceptance Testing (with or without power and utilities)

Specialist Capabilities

Welding, Machine Shop & Heat Treatment

Welding

We have an extensive range of WPQRs covering a wide range of materials, thicknesses and welding processes such as SAW, SMAW, GTAW and FCAW. If welders and welding operators are required to be certified by recognised third party certification agencies, it could be arranged with Bureau Veritas or TUV.

CNC Machine Shop

We have a well equipped machine shop with a with a 3 Axis CNC Vertical Machining Centre Hartford PRO 3210 imported from Taiwan with bed size 3150 mm x 2100 mm with 70 bar through coolant BT50, 6000 rpm spindle, 20 tools ATC, right angle milling head and Fanuc controller. The machine shop also has a radial drill and 3 gap bed lathes.

PWHT & Exotic Materials

Materials of construction range from carbon steel, alloy steel through stainless steel including exotic metals. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We carry out Post Weld Heat Treatment / Stress Relieving in built temporary furnaces within our facility.

Finishing & Certification

Blasting, Painting & Third-Party Certification

Blasting & Painting Facility

We have a totally enclosed steel grit blasting facility complying with Euro III norms imported from Hodge Clemco, UK. Its size is 16M (L) x 8 M (W) x 5 M (H). Items bigger than this are blasted under custom built canopies using 200 litres blast pots and copper slag as abrasive medium.

Painting facility is fully equipped with air less spray painting machine as well as cup guns. Special erosion resistant internal coatings can be applied using Belzona or Ceramkote products. If rubber / PTFE / PPE lining is required, these could be arranged through specialist subcontractors.

Learn more about Blasting & Painting

Certification

Equipment can be supplied with ‘CE’ marking, GOST-R or GOST-K certification. If independent third party certification or stage wise inspection is required for the product, it could be arranged through reputed agencies such as,

Bureau VeritasTÜV NordLloyd's RegisterAmerican Bureau of ShippingDNVSGS

Team Management

Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc., The team includes:

AWS / CSWIP 3.1 / 3.2 Certified Welding InspectorsAPI 510 Pressure Vessel InspectorsBGas Grade II Painting Inspectors

Where Excellence is a Way of Life

Truly world-class fabrication, assembly and testing — delivered within India, for global OEMs and EPC contractors.

Our Certifications