Pressure Piping

Pressure Piping

Pressure Piping

BEV undertakes design, detailed engineering, manufacture, testing and painting of high pressure pipe work to ASME, BS, API and Client specifications. BEV is authorized by ASME to manufacture pipe work under ASME Sec VIII Div.1 or for boiler applications under 'S' Stamp. Steam piping for use in India is manufactured under IBR Stamp. BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. If piping stress analysis is required, it could be done using Ansys or Caesar by our design associates. Autocad is generally used for drafting. All materials of construction are chosen to meet code and client requirements.

Pressure Piping - Workshop View 1

Pressure Piping - Workshop View 1

Manufacturing & Technical Capabilities

We have a wide range of equipment such as pipe profile cutters, ID mounted pipe beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables.

In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. Of special mention is our exotic welding capability - i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing, shielding etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment.

We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done.

We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. If electroless Nickel plating, hot dipped galvanizing or thermal spray galvanising of spools is required, it could be got done through our approved specialist subcontractors. Special internal linings such as with soft / hard rubber, PTFE, PPE, PFA etc. could be got done through specialist subcontractors. Arrangements for non destructive testing such as radiography, dye penetrant, magnetic particle, ultrasound, PMI, spot hardness testing etc. are available. Metallurgical, mechanical and chemical testing is done at NABL accredited independent testing facility. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing of pipe spools could also be done. Management team has extensive experience in the heavy engineering industry within and outside India, especially large volume pipe work with global oil and gas companies, EPC contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of pipe work projects recently executed / in progress,

Specifications

ParameterSpecification
Design CodesASME B31.3, ASME Sec VIII Div 1, BS, API, IBR
Stamps & CertificationsASME S Stamp, IBR Stamp, ASME U Stamp
Stress AnalysisAnsys, Caesar software
MaterialsCS, SS, Titanium, Inconel, Hastelloy, Monel, CuNi, Duplex, Super Duplex, SMO (6% Mo)
EquipmentPipe profile cutters, orbital beveling, chamfering and facing machines
Welding ProcessesSAW, SMAW, GTAW, FCAW
WPQRsASME Sec IX, EN ISO 15614 — third-party certified
Heat TreatmentTemporary furnace construction for large spool PWHT
TestingHydro test (up to 600 bar), pneumatic, vacuum testing
NDTRadiography, dye penetrant, ultrasound, PMI, spot hardness
Surface TreatmentEnclosed steel grit blasting, airless spray painting

Types We Manufacture

  • Types list available on request.

Approved Clients

  • Approved Clients list available on request.

Selected Project References

Client / EPC ContractorEnd UserEquipmentQtyYear
Jordan Petroleum Refinery Co.Jordan Petroleum Refinery Co.Detailed engineering, procurement, manufacturing and supply of FCC Flue Gas Line pipework in SA387 Gr5 (2.3 MT)12024
Howden Thomassen Compressors, NetherlandsShell Nederland Raffinaderij BvProcurement, fabrication, testing and supply of Lub Oil Piping, Vent/Drain/Buffer Piping and Interconnecting Cooling Water Piping for Acid Gas Compressors for Worley in Pernis Refinery of Shell Nederland Raffinaderij BV, 3.9 MT total.12022
L & T Construction, IndiaIterFabrication, testing, painting and delivery of Pipe in pipe fabricated spools for Cooling Water System in accordance ITER technical specifications, PED 97/23/EC for ITER Project, France12016
L & T Construction, IndiaIterFabrication, testing and delivery of CS and SS Piping for Cooling Water System in accordance ITER technical specifications, PED 97/23/EC for ITER Project12015
Siemens Ltd.Jbf Petrochemicals LtdProcurement, fabrication, testing and Painting of Process Gas Piping to ASME B31.3 for JBF Petrochemicals Mangalore PTA Project for Technip India Limited12014
Daniel Measurement Solutions Pvt. Ltd., IndiaBharat Petroleum Corporation LtdProcurement, fabrication, welding, applicable NDT, hydro-test, painting and assembly of Piping Spools as on structural skid frames for Kochi Project of Bharat Petroleum Corporation Ltd., India12014
Abb Ltd, UkAbbProcurement, fabrication, testing, painting and delivery of metering system spools for common sensor (PED compliant)12013
Siemens Ltd.Reliance Industries LtdProcurement, fabrication, testing and Painting of Process Gas Piping and Lub Oil Piping for Integrated Gasification Combined Cycle (IGCC) for J3 Project of Reliance Industries Refinery, Jamnagar through Linde.12013
Siemens Ltd.Kghm Polska MiedzProcurement, fabrication, testing and Painting of Process Gas Piping and Lub Oil Piping to ASME B31.3 and PED 97/23/EC with CE Marking under Module H for GC100 Compressors for 1500 TPD Oxygen Plant at Glogow, Poland for Air Liquide / KGHM Polska Miedz12013
Abb Automation Products GmbhAbbProcurement, fabrication, internal lining, testing and delivery of pipe spools for metering under AD Merkblatt HP0 (first qualification order)12012
Siemens Ltd.Bhushan Power & Steel LtdProcurement, fabrication, testing and Painting of Process Gas Piping-Rengali 1 & 2 - 2 Sets12011
Siemens Ltd.Bhushan Power & Steel LtdProcurement, fabrication, testing and Painting of Process Gas Piping for Rengali 312011
Siemens Ltd.Kribhco Fertilizers LimitedProcurement, fabrication, NDT and Testing of Lub Oil System Interconnecting Piping SS 316 L for Process Gas Compressors for Bio Fertiliser Plant of Kribhco, Hazira.12011
Siemens Ltd.Steel Authority Of India Ltd. (Sail)Procurement, fabrication, NDT and Testing of Condensate and Lub Oil System Interconnecting Piping for Process Gas Compressors for SAIL Bhilai12011
Siemens Ltd.Bhushan Power & Steel LtdProcurement, fabrication, NDT and Testing of Condensate Piping for Process Gas Compressors for Meramandali12011
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