Storage Tanks

Storage Tanks

Storage Tanks

BEV undertakes design, manufacture and testing of vertical as well as horizontal storage tanks for various applications such as hydro carbons, potable water, fire water, effluent treatment, process chemicals storage etc. These could be designed and manufactured to API 650, BS 2594, EN 12285 etc.

Storage Tanks - Workshop View 1

Storage Tanks - Workshop View 1

Storage Tanks - Workshop View 2

Storage Tanks - Workshop View 2

Manufacturing & Technical Capabilities

BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally custom developed spread sheets is used for mechanical design and Autocad for drafting.

12 For material preparation, we have a CNC profile cutter with plasma and oxy fuel torches. We can roll shells up to 85 mm thick and 3.2 M wide. Cold working is maximized with CNC band saw, Universal Steel Worker etc.

We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. We have a wide range of welding manipulators such as column and boom 4 M x 7 M, heavy duty rotators up to 50 tons and positioners up to 3 tons. We have the entire range of welding gear viz., SAW, SMAW, GTAW and FCAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area.

We have a well equipped machine shop with a with a 3 Axis CNC Vertical Machining Centre Hartford PRO 3210 imported from Taiwan with bed size 3150 mm x 2100 mm with 70 bar through coolant BT50, 6000 rpm spindle, 20 tools ATC, right angle milling head and Fanuc controller. The machine shop also has a radial drill and 3 gap bed centre lathes. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We build temporary furnaces for post weld heat treatment / stress relieving of complete tanks. For local stress relieving such as for access hatch, resistance heating is used. BEV has the paraphernalia for vacuum testing, helium leak testing etc.

We have a totally enclosed steel grit blasting facility complying with Euro III norms imported from Hodge Clemco, UK. Its size is 16M (L) x 8 M (W) x 5 M (H). Items bigger than this are blasted under custom built canopies using 200 litres blast pots and copper slag as abrasive medium. Painting facility is fully equipped with air less spray painting machine as well as cup guns. Special erosion resistant internal coatings can be applied using Belzona or Ceramkote products. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is available within reach. If tank calibration is required for custody transfer or tariff metering purposes, it could be arranged from approved agencies.

Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors, API 510 Pressure Vessel Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of storage tanks projects recently executed / in progress

Specifications

ParameterSpecification
Design CodesAPI 650, API 620, BS 2594, EN 12285, ASME
Tank TypesVertical, Horizontal, Atmospheric, Low Pressure
ApplicationsHydrocarbons, potable water, fire water, effluent treatment, process chemicals
Shell MaterialsCarbon Steel, SS 304/316/316L, SS 310S, Duplex, SMO, Hastelloy, Titanium, CuNi
Max Shell Rolling85 mm thick x 3.2 M wide
Welding ProcessesSAW, SMAW, GTAW, FCAW with BugO oscillator
WPQRsASME Sec IX, EN ISO 15614, third-party certified
Heat TreatmentPurpose-built temporary furnaces, resistance heating for local PWHT
Blasting Facility16M (L) x 8M (W) x 5M (H) enclosed, Euro III norms
TestingVacuum testing, helium leak testing, hydro test
CalibrationTank calibration for custody transfer / tariff metering
CNC MachiningHartford PRO 3210, bed 3150 x 2100 mm

Types We Manufacture

  • Types list available on request.

Approved Clients

  • Approved Clients list available on request.

Selected Project References

Client / EPC ContractorEnd UserEquipmentQtyYear
Mundra Petrochem LtdMundra Petrochem LtdDesign, detailed engineering, procurement, construction on site, testing, rubber lining, painting and calibration of 36 Carbon Steel Storage Tanks to API 650 (947 MT total) for Chlor Alkali Plant of Green PVC Project12025
Mundra Petrochem LtdMundra Petrochem LtdDesign, procurement, manufacturing and supply of 26 Pressure Vessels (12 in SS316, 2 in SS304, 10 in SA516 Gr70 and 2 in IS2062) and 44 storage tanks (API 650 & 620) 30 in SS304, 4 in SA516 Gr 70, 10 in IS2062 all for Chlor Alkali Plant, Mundra Petrochem Ltd, Green PVC Complex12025
Braunschweigische Maschinenbau Anstalt Ag, GermanyCarrinho SaDesign, procurement, manufacturing and supply of 7 Storage Tanks in CS (44 MT), 7 in SS304 (74 MT), 1 in SS316 (7 MT) all to API 620 and 7 tanks in FRP (12.5 MT) to EN 13121 for 3000 TPD Sugar Refinery of Carrinho Group, Benguela Province, Angola12024
Braunschweigische Maschinenbau Anstalt Ag, GermanyCarrinho SaDesign, procurement, manufacturing and supply of 3 Storage Tanks in CS (22.6 MT), all to API 620 and 8 tanks in FRP to EN 13121 for 3000 TPD Sugar Refinery of Carrinho Group, Benguela Province, Angola12024
Iluka Rare Earths Pty LtdIluka Rare Earths Pty LtdDesign, procurement, manufacturing and supply of 79 Storage Tanks in SS304, SS316, UNS32101 and UNS32205 (554 MT in total), to API 620 / 650 for Eneabba Rare Earths Refinery in Iluka, Western Australia12024
Braunschweigische Maschinenbau Anstalt Ag, GermanyOman Sugar Refinery Co.Detailed engineering, procurement, fabrication and supply of 25 Storage Tanks to API 650 and 4 Pressure Vessels to AD2000 Merkblatt in SS304 for Oman Sugar Refinery Co.12022
Aarti Industries Ltd, IndiaAarti IndustriesDesign, procurement, fabrication, testing and supply of 200 KL Spent Acid Storage Tank in SS316L accordance with API 650 for Jhagadia Plant12020
Albemarle Lithium Pty Ltd, AustraliaAlbemarleDesign, detailed engineering, procurement, fabrication, testing, painting, insulation and delivery to Mundra Port of atmospheric storage tanks to API 650, 35 in CS and 21 in SS304L, total 248 MT for Kemerton Lithium Hydroxide Project.12019
Srf Ltd.SrfDesign, detailed engineering, procurement, fabrication, testing and delivery of 49.27 CuM, Storage Tank (Caustic Sparger Vessel) to API 650 for P1 Project at Dahej.12013
Gulbrandsen Chemicals Pvt. Ltd., IndiaGulbrandsenDesign, detailed engg, procurement, fabrication, testing and delivery of 40 KL DEAC Storage Tank to ASME Sec VIII Div 1 for 20 TEAI Derivatives Project12011
Pi Industries Ltd, IndiaPi Industries LtdDetailed engineering, procurement, fabrication, testing, painting and transportation to site of 6 No. Storage Tanks (2 x 35 KL, 2 x 50 KL, 2 x 100 KL) to API 65012010
Bodal Chemicals Ltd, IndiaBodal Chemicals Pvt LtdProcurement, fabrication, testing and painting of Sulphuric Acid Pump Tank. Dia 7000 x Ht 2000 mm IS 2062; Weight 19.6 MT With SS 304 cladding on underside of roof plate12009