BEV is capable of manufacturing boiler pressure parts such as water walls, economizers, superheaters, reheaters, steam / mud drums, blow down tanks, condensers, HP / LP heaters, headers, finned tube boiler modules, critical piping etc. BEV has been authorized by ASME to manufacture boilers and components under 'S' Stamp. "BEV is an approved shop under Indian Boiler Regulations 1950 for manufacture of boilers and boiler pressure parts
BEV has a team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements.
We have a wide range of equipment such as pipe profile cutters, orbital beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX covering a wide range of materials, thicknesses, processes and other supplementary variables.
In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. All our welders and welding operators are certified to ASME Sec IX by recognised third party certification agencies such as Bureau Veritas or TUV. Of special mention is our exotic welding capability - i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc.
We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment.
We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. Facilities for hot dipped galvanizing are available within reach. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is also available within reach. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of boiler pressure parts projects recently executed / in progress Management team has extensive experience in the heavy engineering industry within and outside India, especially large volume pipe work with global oil and gas companies, EPC contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of pipe work projects recently executed / in progress,
| Parameter | Specification |
|---|---|
| Design Codes | ASME Sec I, ASME Sec VIII Div 1, IBR 1950 |
| Stamps | ASME S Stamp, ASME U Stamp, IBR Stamp |
| Boiler Parts | Water walls, economizers, superheaters, reheaters, headers, finned tube modules |
| Drums & Vessels | Steam drums, mud drums, blow down tanks, condensers, HP/LP heaters, deaerators |
| Piping | Waterwall headers, economizer/superheater/reheater headers, critical piping |
| Materials | CS, alloy steel, SS, Titanium, Inconel, Hastelloy, Monel, CuNi, Duplex, SMO |
| Equipment | Pipe profile cutters, orbital beveling, CNC band saw, column & boom, positioners |
| Welding | SAW, FCAW, SMAW, GTAW — WPQRs to ASME Sec IX, BV/TUV certified |
| Heat Treatment | PWHT in temporary furnaces or localized resistance heating |
| NDT & Testing | Radiography, UT, DPT, PMI, hydro/pneumatic/vacuum testing |
| Surface Treatment | Enclosed steel grit blasting (Euro III), airless spray painting, Belzona/Ceramkote |
| Client / EPC Contractor | End User | Equipment | Qty | Year |
|---|---|---|---|---|
| Enter Engineering Pte. Ltd. | Jizzakh Petroleum Jv Llc | Design, detailed engineering, procurement, fabrication, testing, ASME U stamping, painting / pickling and passivation and supply of Deaerator in SS304 and Feed Tank in SA 516 Gr 70 to ASME Sec VIII Div 1 for Methanol to Olefins Project | 1 | 2023 |
| Star Tower And Parts Trading Dmcc | Ministry Of Electricity & Water Kuwait | Replacement of 3 Economiser Headers under R stamp. Procurement of materials, fabrication, hydro test, certification and delivery and site supervision and site certification in accordance with ASME Sec I for Combined Cycle Gas Turbine Plant at Sabiya Power Station of Kuwait Ministry of Electricity and Water for GE Power O&M. | 1 | 2020 |
| Elmrad Corporation, India | Sasa Saudi Salt Automatic Refinery | Design, detailed engineering, procurement, fabrication, testing, insulation and delivery of Feed Tank with Deaerator to ASME Sec VIII Div 1 for SASA Saudi Salt Automatic Refinery, Jeddah, Saudi Arabia. | 1 | 2013 |
| Cir Sociedad Anonima, Uruguay | Cousa | Design, procurement, manufacture, testing and delivery of of Steam Drum (OD 1750 x 7200 T/T x 25 mm thk) and Water Wall Panels with partial ASME 'S' Stamp | 1 | 2012 |
| Areva Solar, Usa | Cs Energy Ltd | Procurement, fabrication, NDT, Testing and Electroless Nickel Plating of SA 387 P22 Boiler Piping (Risers and Downcomers)to ASME Sec I for Cogan Creek Project, Australia | 1 | 2011 |
| Cir Sociedad Anonima, Uruguay | Fanapel Uruguay | Design, procurement, manufacture, testing and delivery of of Steam Drum (OD 1300 x 8300 T/T x 45 mm thk) and Water Wall Panels with partial ASME 'S' Stamp for 15 MW Power Plant at Juan Lacaze Paper Mill, Uruguay | 1 | 2010 |
